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Microscale electrostatic 2D- and 3D-printing
Uppsala University, Disciplinary Domain of Science and Technology, Technology, Department of Materials Science and Engineering, Microsystems Technology.
2022 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

There has been an explosive interest in 2D- and 3D-printing production methods during the past decade due to the ability to rapidly create almost arbitrary structures. Challenges of printing control are encountered for instance when pushing the methods to produce smaller and smaller structures. 

Electrostatic printing methods ejects an ink from a nozzle onto the printing surface using a strong electric field. Distortions in the electric field causes the printing to behave in ways that may not be expected, and therefore decrease the control of printing of smaller structures. In the first part of the thesis we introduce a guiding electrode to actively correct the printing paths of the ejected material by changing the electric field. This technique was used to create 2D- and 3D-structures of plastic and increased the printing control when the guiding electrode was active.  

The second part of the thesis is focused on using electrowriting to spray a suspension of graphene oxide to create thin films on substrates. The suspension will partially evaporate in the spray. The solid content of the suspension, the graphene oxide, undergoes folding and crumpling as the spray droplet size decreases due to solvent evaporation. Too little evaporation at close spraying distances will result in coffee-stain type of effects. We have shown the possibility to control the microstructure of the graphene oxide thin films by optimization of the spraying distance. 

The increased control in the electrowriting methods will allow us to create structures of supercapacitors for energy storage. We will use these methods to evaluate the possible electrical energy storage possible through microstructure optimization.

Place, publisher, year, edition, pages
Uppsala University, 2022.
Keywords [en]
Electrohydrodynamics, electrospraying, electrowriting, near-field electrospinning, graphene oxide
National Category
Other Materials Engineering
Research subject
Engineering Science with specialization in Microsystems Technology
Identifiers
URN: urn:nbn:se:uu:diva-474519OAI: oai:DiVA.org:uu-474519DiVA, id: diva2:1658540
Presentation
2022-06-14, Häggsalen, Ångström Laboratory, Uppsala, 10:15 (English)
Opponent
Supervisors
Funder
Swedish Research Council, 2018-04064Available from: 2022-05-18 Created: 2022-05-16 Last updated: 2022-05-18Bibliographically approved
List of papers
1. Active real-time electric field control of the e-jet in near-field electrospinning using an auxiliary electrode
Open this publication in new window or tab >>Active real-time electric field control of the e-jet in near-field electrospinning using an auxiliary electrode
2021 (English)In: Journal of Micromechanics and Microengineering, ISSN 0960-1317, E-ISSN 1361-6439, Vol. 31, no 3, article id 035001Article in journal (Refereed) Published
Abstract [en]

Near-field electrospinning (NFES) is an additive manufacturing technique that allows for both high-resolution 3D structures and a wide variety of printed materials. Typically, a high electric field between a nozzle, the spinneret, and the substrate creates a mu m-sized jet of a supplied liquid material. With mm distances between spinneret and sample, it is possible to have a fair control of the lateral placement of the deposited material. The placement is, however, distributed by various electrostatic phenomena, and this is one of the present challenges in developing NFES into a more versatile technique. In this paper, a higher degree of control in NFES placement was achieved through manipulation of the electric field direction, using an auxiliary steering electrode. The position of a polycaprolactone plastic jet was determined in real-time with a camera attached to a stereo microscope. The measured position was used to calculate an applied potential to the steering electrode to guide the plastic jet to the desired position. The placement accuracy was measured both at the substrate and during flight using the camera and microscope. The higher control was revealed through the deposition of plastic fibers in a pattern with decreasing separation, with and without the active steering electrode enabled. It is in the authors' opinion that the fabrication of dense structures could be possible with further refinement of the technique.

Place, publisher, year, edition, pages
Institute of Physics Publishing (IOPP)IOP PUBLISHING LTD, 2021
Keywords
near-field electrospinning, electrohydrodynamics, e-jet printing, fiber control, closed-loop control
National Category
Materials Chemistry
Identifiers
urn:nbn:se:uu:diva-434710 (URN)10.1088/1361-6439/abd3f4 (DOI)000609151700001 ()
Funder
Swedish Research Council, 2018-04064
Available from: 2021-02-19 Created: 2021-02-19 Last updated: 2024-10-08Bibliographically approved
2. Microstructure control of electrosprayed graphene oxide thin films
Open this publication in new window or tab >>Microstructure control of electrosprayed graphene oxide thin films
(English)Manuscript (preprint) (Other academic)
Abstract [en]

The graphene oxide (GO) microstructure, in terms of flake distribution, folding, and crumpling, in thin films affects properties such as electrical conductivity and optical transparency after GO reduction. A thin film can be tailored to the application if the microstructure of different deposition methods can be controlled. In this work, we compare the microstructures of GO coatings created through electrospray deposition (ESD) to randomly places flakes. The microstructure of ESD GO thin films can be altered through changes of the distance between the nozzle and the substrate. We developed a semi-automatic image analysis script that analyzes scanning electron microscopy images to find effects of GO stacking or agglomeration, without the risk of human bias. A low nozzle to substrate distance creates structures of flat GO flakes, but solvent flooding the samples cause drying patterns. A high nozzle to substrate distance folds and crumples GO flakes due to solvent evaporation, resulting in agglomerated GO on the substrate. Simulations are in agreement with a randomized placement of GO flakes for the dip coating process. For our setup, an ESD nozzle to sample distance of 2-4 mm produced coatings fairly close to a random distribution out of the ESD samples. 

Keywords
Electrospraying, Graphene Oxide, Microstructure control
National Category
Other Materials Engineering
Research subject
Engineering Science with specialization in Materials Science
Identifiers
urn:nbn:se:uu:diva-474518 (URN)
Funder
Swedish Research Council, 2018-04064
Available from: 2022-05-16 Created: 2022-05-16 Last updated: 2022-05-23Bibliographically approved

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Karlsson, Anton

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