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Influence of carbon content on microstructure and mechanical properties of Inconel 718 processed with Powder Bed Fusion – Laser Beam
Uppsala University, Disciplinary Domain of Science and Technology, Technology, Department of Materials Science and Engineering.ORCID iD: 0000-0001-9311-918X
Uppsala University, Disciplinary Domain of Science and Technology, Chemistry, Department of Chemistry - Ångström, Inorganic Chemistry.
Uppsala University, Disciplinary Domain of Science and Technology, Technology, Department of Materials Science and Engineering.ORCID iD: 0000-0002-0969-848X
(English)Manuscript (preprint) (Other academic)
Abstract [en]

Additive manufacturing of alloys belonging to the Inconel family is today a hot research topic. Given that these alloys were developed with casting and forging as the main manufacturing route, the possibilities of adjusting their composition to make them better suited for the additive manufacturing processes should be investigated. In this work we study two different versions of Alloy 718 with different carbon content; one having a normal carbon content and one having a very low carbon content. Test pieces from these alloys were produced using the Powder Bed Fusion – Laser Beam process. TEM and SEM with EDS/EBSD was used to study the resulting microstructures both in the as-built and after heat treatment. Mechanical properties were evaluated for samples printed in different build directions using tensile and impact testing. The achieved materials in the as-built condition were very similar to one another in both the microstructure and the displayed mechanical properties. After heat treatment, differences in the microstructures could be identified as secondary carbides were found to precipitate exclusively in the alloy with a normal carbon content. Additionally, the different carbon contents affected the number of annealing twins that formed in the respective alloys, where more twins formed in the alloy with a low carbon content. This was attributed to the alloy’s lower stacking-fault energy. As annealing twins facilitate the transformation of the anisotropic as-built grain structure, effectively making the materials more isotropic, only the low carbon content alloy showed isotropic material properties after heat treatment. 

Keywords [en]
Additive manufacturing, Powder Bed Fusion – Laser Beam, Inconel 718, Alloying for additive manufacturing, Mechanical properties
National Category
Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:uu:diva-482070OAI: oai:DiVA.org:uu-482070DiVA, id: diva2:1688518
Funder
Swedish Foundation for Strategic Research, GMT14-048Available from: 2022-08-18 Created: 2022-08-18 Last updated: 2022-08-25
In thesis
1. Additive Manufacturing of Ni-Fe Superalloys: Exploring the Alloying Envelope and the Impact of Process on Mechanical Properties
Open this publication in new window or tab >>Additive Manufacturing of Ni-Fe Superalloys: Exploring the Alloying Envelope and the Impact of Process on Mechanical Properties
2022 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Additive manufacturing of metals has received a lot of attention in the last decade as this family of manufacturing processes allows the manufacturing of complicated geometries which would be difficult to produce using conventional manufacturing techniques. Additive manufacturing of the Ni-Fe based superalloys 625 and 718 using the Powder Bed Fusion – Laser Beam (PBF-LB) process is facilitated by the fact that these alloys were developed as weldable alternatives to other high-strength, high-temperature Ni-based superalloys. However, given that these alloys were developed with casting and forging as the main manufacturing route, the alloying composition of these alloys may possibly be tuned to better suit the PBF-LB process. In this thesis, small changes to the alloy 625 and 718 alloy compositions were made, with the goal of either improving material properties or reducing the environmental footprint of the produced materials. For alloy 718, the influence of carbon content on the resulting microstructure and mechanical properties was investigated both in the as-built and heat-treated conditions using tensile and impact testing. A similar study, but also including corrosion experiments, was performed on an alloy 625 composition which had been tuned to allow it to be atomized using nitrogen instead of argon, a transition that results in environmental benefits as argon gas carries with it a larger environmental footprint compared to nitrogen gas. In addition to the above, as the process conditions in the PBF-LB process have a strong influence on the developing microstructure, their influence on rolling contact fatigue and residual stresses in printed alloys 625 and 718 were investigated. Rolling contact fatigue experiments were performed on alloy 625 and were complemented by a fractographic study which showed that the different grain structures achieved depending on the used process condition affected the pitting damage development. Meanwhile, the residual stress experiments were performed on PBF-LB processed alloy 625 and 718. The residual stresses in the materials were first calculated using experimental data attained from high energy synchrotron diffraction experiments. These results were then compared to the predicted stresses from a thermo-mechanical model. The thermomechanical model included a built-in mechanism-based material model which was shown to successfully simulate relaxation effects stemming from the cyclic heating of the material during the PBF-LB process. Lastly, a modelling approach using the thermo-mechanical model was developed which allowed the model to successfully predict the stresses also when using different scanning strategies.

Place, publisher, year, edition, pages
Uppsala: Acta Universitatis Upsaliensis, 2022. p. 83
Series
Digital Comprehensive Summaries of Uppsala Dissertations from the Faculty of Science and Technology, ISSN 1651-6214 ; 2183
Keywords
Additive manufacturing, alloying for AM, PBF-LB, microstructure, tensile and impact testing
National Category
Manufacturing, Surface and Joining Technology Metallurgy and Metallic Materials
Research subject
Engineering Science with specialization in Tribo Materials
Identifiers
urn:nbn:se:uu:diva-482716 (URN)978-91-513-1582-9 (ISBN)
Public defence
2022-10-07, Ångströmslaboratoriet - Polhemsalen, Lägerhyddsvägen 1, Uppsala, 09:15 (English)
Opponent
Supervisors
Available from: 2022-09-16 Created: 2022-08-25 Last updated: 2022-09-16

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