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Uncertainties in the use of oxygen consumption calorimetry for heat release measurements in lithium-ion battery fires
Uppsala University, Disciplinary Domain of Science and Technology, Chemistry, Department of Chemistry - Ångström, Structural Chemistry. RISE Res Inst Sweden, Box 857, S-50115 Borås, Sweden.ORCID iD: 0000-0003-2160-8034
RISE Res Inst Sweden, Box 857, S-50115 Borås, Sweden..
RISE Res Inst Sweden, Box 857, S-50115 Borås, Sweden..
Uppsala University, Disciplinary Domain of Science and Technology, Chemistry, Department of Chemistry - Ångström, Structural Chemistry.ORCID iD: 0000-0002-8019-2801
2024 (English)In: Fire safety journal, ISSN 0379-7112, E-ISSN 1873-7226, Vol. 143, article id 104078Article in journal (Refereed) Published
Abstract [en]

Accurate measurement of the heat release from a battery fire is vital for risk management, product development and construction of accurate models. Oxygen consumption calorimetry is the most common method for heat release measurements in experimental fire tests. The strength of the method is that it can be applied to unknown compositions of fuel with sufficient accuracy. Despite that this method is used to estimate heat release from battery fires, the method is subject to discussion. In this work, the method is studied in-depth, and potential errors are structured and quantified. Uncertainties associated with self-generated oxygen and internal heat generation, total gas release from the battery and impact on the heat release calculations, as well as the assumed E-factor (i.e., heat release per unit mass of oxygen consumed), are thoroughly discussed. For a Li-ion battery fire, it is concluded that oxygen consumption calorimetry will exclude internal heat generation and underestimate the total heat released from the external flaming fire by up to 10 %. In addition, high rate of combustion reactions can result in that the measured peak heat release rate is underestimated much more, up to 100 %.

Place, publisher, year, edition, pages
Elsevier, 2024. Vol. 143, article id 104078
Keywords [en]
Li-ion battery, Thermal runaway, Heat release rate, Total heat released, Fire tests, Oxygen consumption calorimetry, Carbon dioxide generation calorimetry
National Category
Energy Engineering
Identifiers
URN: urn:nbn:se:uu:diva-528539DOI: 10.1016/j.firesaf.2023.104078ISI: 001152979300001OAI: oai:DiVA.org:uu-528539DiVA, id: diva2:1860639
Part of project
Center for Swedish Batteries An Alliance for Ultrahigh Performance Batteries (SweBAL), Vinnova
Funder
Swedish Energy Agency, 51787-1StandUpVinnova, 2019-00064Available from: 2024-05-24 Created: 2024-05-24 Last updated: 2025-08-19Bibliographically approved
In thesis
1. Characterization and improved analysis of thermal runaway scenarios for lithium-ion batteries: Exploring current and new test methodology
Open this publication in new window or tab >>Characterization and improved analysis of thermal runaway scenarios for lithium-ion batteries: Exploring current and new test methodology
2025 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Safety is a critical aspect of Li-ion batteries due to the severe consequences associated with thermal runaway (TR) events. TR in Li-ion batteries is characterized by rapid heat release, substantial gas generation, and intense combustion. While battery safety standards primarily aim to prevent TR from happening, specifying extensive testing under various electrical, mechanical, and thermal abuse conditions, there remains a pressing need to understand and manage TR when it does occur. However, the characterization of TR events is not well standardized, leading to employment of diverse test setups and analytical approaches, making it difficult to compare results across studies and establish consensus on key influencing factors and optimal safety strategies. For that reason, this thesis revolves around the characterization of TR scenarios for Li-ion battery cells and how analysis and test methodology can be improved. A new test setup is presented enabling simultaneous gas generation and heat generation measurements in inert atmosphere. This calorimeter was developed also to distinguish between ejected and non-ejected heat during TR, revealing that the fraction of ejected heat increases with state of charge (SOC), while maximum non-ejected heat occurs at lower SOC levels. This insight is critical for understanding thermal propagation risks. Improved analysis of the gas release during TR includes measurement of the gas generation rate, an essential parameter for ventilation design and explosion risk assessments. Further, the impact from SOC, TR triggering methods, ambient atmosphere, and cell size on gas and heat generation, gas composition, temperature development, and mass loss during TR is discussed. An important finding is the significant effect from the TR triggering method, which potentially affects thermal propagation characteristics in battery systems. Cell size and format will impact the gas and heat generation, but the variations are relatively small as compared to the difference between lab-scale cells and commercial industrial-scale cells. Finally, this thesis also evaluates the uncertainties and limitations of using oxygen consumption calorimetry for measuring heat release rate and total heat released in Li-ion battery fires. In that context, it is important to distinguish between cell internal heat generation during TR and external heat generation in a flaming battery fire. The overall results contribute to a deeper understanding of Li-ion battery safety and offer tools for improving test protocols, system design, and mitigation strategies.

Place, publisher, year, edition, pages
Uppsala: Acta Universitatis Upsaliensis, 2025. p. 73
Series
Digital Comprehensive Summaries of Uppsala Dissertations from the Faculty of Science and Technology, ISSN 1651-6214 ; 2577
Keywords
Li-ion battery, thermal runaway, battery fire, battery calorimetry, heat production, gas production, gas composition
National Category
Materials Chemistry Energy Engineering
Research subject
Chemistry with specialization in Materials Chemistry
Identifiers
urn:nbn:se:uu:diva-565291 (URN)978-91-513-2569-9 (ISBN)
Public defence
2025-10-17, Häggsalen, Ångström Laboratory, Lägerhyddsvägen 1, Uppsala, 09:15 (English)
Opponent
Supervisors
Available from: 2025-09-25 Created: 2025-08-19 Last updated: 2025-09-25

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Willstrand, OlaBrandell, Daniel

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